Ultrasonic Quilting Machine

HH-A108

Bonding and lamination with ultrasonic vibration is a thermomechanical process. The energy for the lamination effect is transferred to the fabric through high frequency vibrations. Heat is generated in the gap between the horn and the roll surface at the engraving point due to friction between the fibers. The fibers are melted and welded together precisely at the engraving point. There is no further thermal influence on the surrounding material, so thermoplastic materials with different softening and melting points can be laminated. 

Yancheng

China

MAIN CONFIGURATION
● Power supply: 380V, 50HZ
● Generator power: 600W×12
● Working frequency: 20KHZ
● Working speed: 0-1200m/h
● Continuous working time: less than 8 hours
● Working environment temperature: ≤28℃
● Effective length of flower roller: 1850mm (can be customized according to user requirements)
● Diameter of flower roller: ￠136mm
● Motor power: 2.2 KW +0.75KW
● Rated power: three-phase 380V 13.75KW
● Equipment power: 14KW
● Equipment power supply: 380V
● Equipment air pressure: above 0.5mpa
● Equipment efficiency: 0~30m/min
● Width: 1520mm /1850mm/ 2200mm
● Embossing speed: 600—1600 m/h adjustable.
● Embossing roller length and flower shape: customized

APPLICATION

Composite processing of home textile fabrics, apparel fabrics, luggage fabrics, shoe fabrics, carpet fabrics, medical, automotive and military fabrics. The main products are towel cloth, knitted cloth, flannel, coral fleece, fleece, polar fleece, jersey, T/C cloth, chemical fiber cloth, elastic cloth, cotton cloth, non-woven fabric, quilted cotton and TPU film, PVC Composite of membrane, PEVA membrane, PTFE membrane and PE membrane. There are also two-in-one composites between fabrics and fabrics, and three-in-one composites of fabric laminating films and then laminating fabrics.

FEATURES
● Short welding time, ultrasonic automatic sewing without needle and thread, save the trouble of frequent needle and thread change, the sewing speed is 5 to 10 times that of needle car quilting, and the width is determined by the customer.
● Since needles are not used, the situation of broken needles remaining in the material during stitching processing is avoided, and the hidden dangers of safety are eliminated. It belongs to a new generation of safe and environmentally friendly products.
● There is no broken thread joint of traditional thread stitching, strong adhesion, clear embossing, more three-dimensional relief effect on the surface, and the product is more high-end and beautiful.
● After processing, the finished product has no pinholes and no water seepage, and has a more waterproof and heat-preserving effect.
● Using the roller mold, it is easy to change the mold, and it can sew out ever-changing and complex discontinuous and symmetrical patterns, and can also develop various flower patterns according to customer needs.
● The machine has a high degree of automation and intelligence. The infrared automatic edge alignment system can automatically correct each layer of materials, so that the upper and lower materials are always aligned during sewing, the processing loss is low, and the product is more flat and stable.